New Smart LED Dimmer Module Design

  • Our customer required a microcontroller hosted dual function LED dimmer for use with their flagship control system product
  • The design required a custom microcontroller solution with USB interface and control of isolated dual LED dimmer circuits
  • Integral provided a complete design specification and BOM for implementation
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Existing Control System Product Review

  • Our customer was having sporadic USB communication performance and relay failure issues
  • Integral reviewed the control system design and observed the issues, recreating them in a lab environment
  • After careful consideration of the issues, Integral was able to create a change order and instruction to greatly improve the product performance in the areas of concern
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Locomotive Control System Design and Implementation

  • We are presently working on conversion applications for SD40 and GP38 platforms to the latest battery/hydrogen control and propulsion technologies
  • Integral is providing complete control system design and implementation services, including hardware application design, BOM creation and custom firmware generation
  • Custom solutions and flexibility are the name of the game to meet the end users performance requirements;  many times this means adapting in the field and providing hands-on tuning and testing services on site.
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Automatic Engine Start/Stop

AESS Front View Transparent

Integral Control System’s new AESS comes with top of the line technology to manage your locomotive and maximize efficiency by switching off your diesel engine(s) when they are in unnecessary idle states. We work with every customer to make sure that the system is calibrated for their unique needs and uses to minimize the starts and stops an engine is subjected to while saving fuel.

Technical Data Sheet

Locomotive Control Computer

LCC Render

This is Integral Control Systems premium solution for managing all the electrical systems on your locomotive. In can integrate with nearly every design in production since the 1950’s, to the newest hybrid designs and power systems. The Locomotive Control Computer (LCC) has the best expandability on the market, and will allow you to manage your system, whatever your needs.

Technical Data Sheet

AC TRACTION INVERTER

AC Traction Inverter Diagram Transparent

The Integral Traction Inverter is a heavy-duty traction inverter designed to handle the most demanding freight rail AC locomotive applications. It can operate up to an industry leading 1,500Vdc and its small size and flexible parameters allow it to be dropped into almost any modern AC Locomotive.

Brochure
Technical Data Sheet

DC TRACTION CHOPPER

Case Studies

Integral Control System’s Chopper is designed to help you maximize the tractive effort of your DC Motor Locomotive, giving it almost the same pulling power of an AC motor design. It integrates seamlessly with our LCC to give you a one stop shop for all your power electronic needs.

Technical Data Sheet

LOCOMOTIVE DISPLAY UNITS

8 Inch Display Transparent

Integral Control System offers multiple options when it comes to displays. Our standard 8″ touchscreen display will help you keep aware of all system functions, providing error codes in plain language, and even schematics saved right to the device. We also offer a larger 12″ touchscreen display for additional controls and features.

8" Data Sheet
12" Data Sheet

Auxiliary Power Converters

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Integral Control Systems has a range of power converters to suit any need in a locomotive, marine, or heavy industrial demand. We Supply AC/DC, DC/AC, and DC buck/boost voltages reliably in challenging environments. We have offering that range from 100A to 1,500A+ environments for everything from regenerative braking to Auxiliary control systems.

Technical Data Sheet